Manufacturing Excellence

Proven & Tailored Solutions for Success

At Connors Group, we leverage our extensive experience and expertise to build and transform manufacturing operations. With a comprehensive suite of services tailored to the unique needs of manufacturers, we optimize facility layouts, consolidate facilities, enhance material flows, and improve equipment efficiency. 

Our solutions streamline production processes, develop precise labor standards, and integrate innovative product designs, all aimed at increasing productivity and reducing costs. Discover how our cutting-edge solutions can propel your business towards operational excellence, financial success and sustainable growth.

Engineered Labor Standards

The most successful manufacturing companies use labor standards. We use a combination of the latest technology and proven tools, including predetermined motion time systems, to develop engineered labor standards. We implement accurate, easily maintained standards, and labor reporting systems designed to optimize labor investment. Learn more.

Lean Manufacturing

There is no shortage of waste in contemporary manufacturing – the key is to use a process that works and that can be sustained. Our manufacturing consultants are experienced in both Lean Manufacturing and classical Industrial Engineering techniques – the combination of which is necessary to achieve sustainable improvement.

Facility and Material Flow Design

Analyze and redesign your facility using lean principles and advanced modeling to enhance workflow efficiency. Activities include conducting site assessments, mapping current workflows, simulation of layout scenarios and developing optimized layouts. This optimization increases productivity and capacity, leading to significant cost savings and the ability to swiftly meet demand. Take your facility to the next level.

Standard Costing

Implement standard costing practices by establishing cost benchmarks and monitoring production expenses. Conduct cost analysis, set budget controls, and evaluate financial performance regularly. This improves financial control and profitability. Control costs, maximize profits.

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Site Consolidations & Expansion

Effectively implement strategic decisions that impact your organization’s operations, efficiency and market presence. Conduct facility analysis, demand based planning and space optimization to support business needs and move forward with ease. Design for future success.

Labor Modeling and Improvement

Utilize data-driven techniques to develop customized engineered labor standards and optimization strategies. Our activities involve detailed labor studies including the MOST work measurement system and time study, workforce analysis, process improvement identification and development of tailored labor standards. This leads to reduced labor costs and an engaged workforce aligned with production goals. Empower your workforce today.

Labor Productivity Assessment

Unlocking the true potential of your workforce starts by understanding their current baseline productivity. We have a proven, engineered approach to assess productivity from which we develop a detailed improvement roadmap that helps achieve high performance.

Process Standardization

Implement standardized processes across operations by reviewing current procedures and establishing common practices. Conduct training and develop a streamlined framework for task execution. This improves consistency, reduces errors, and enhances productivity. Achieve operational harmony.

Mixed Model Line Balancing

Analyze line capacities and create balanced workflows that accommodate varying product models. Employ line assessments, utilize balancing algorithms, and adjust workloads for optimal efficiency. This increases flexibility, reduces lead times, and improves satisfaction. Balance your production line.

Introduction of New Product Designs

Seamlessly introduce new products through our collaborative integration process. Engage in cross-functional workshops, pilot testing, and iterative design refinement to ensure a smooth launch. This reduces time-to-market and enhances competitiveness and revenue growth. Innovate with ease.

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Equipment Constraint Modeling

Identify and alleviate equipment bottlenecks through constraint analysis. Activities include capacity assessments, simulation of production scenarios, and workflow adjustments. This enhances operational efficiency and decreases downtime, ensuring demand is met efficiently. Unlock your production power.

Simulation Modeling

Use digital simulations to test potential changes risk-free. Develop dynamic models, simulate various scenarios, and analyze outcomes to inform strategic decisions. This reduces risks and ensures effective process changes. Model your future success.

Standard Work Development

Establish detailed standard work procedures to ensure consistency and quality. Conduct job breakdown workshops, develop process documentation, and train staff on best practices. This reduces variability and enhances compliance for improved product quality. Standardize for success.

Master Process Documentation

Capture production intricacies with comprehensive documentation. Activities include process mapping, creation of detailed documentation, and establishing a digital repository for easy access. This supports training, compliance, and continual improvement. Document for excellence.

Workstation Design

Enhance operator comfort with ergonomic workstation design. Conduct ergonomic assessments, tailor workstations to task requirements, and focus on safety and efficiency improvements. This reduces injuries and boosts operational efficiency. Design for productivity.

Contact Us

Let us customize a project to improve your financial health and employee satisfaction!